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>Home > Fluid Bed, Batch type, -GPCG

   GPCG Series, Batch type

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Fluid Bed

Drum coater

Vertical granulator

Pelletizer

Product handling

  WIP/CIP

 Technical processes

Company

Procell

  Control

 

The universal one - from the pioneer of the fluid bed.
 



All-in-one.
Drying, granulating, coating, pelletizing. 

Unique technology.

Spray nozzles, inflow bottoms, filter systems – patented Glatt know-how. 

Simple handling.

Dust-free filling and emptying. 

Different process inserts.
Top Spray product container, HS Wurster insert, rotor granulator.

User-friendly control system.
Manual, semi-automatic or fully automatic process control. 

The GPCGPRO series.
Enclosed design, minimal weight - globally unique standard. 

The GPCGPLUS series.
Pressure relief - the classical safety standard in Glatt quality. 

ATEX 100a.
Type-tested safety for PRO and PLUS. 

 

A GPCG (Glatt-Powder-Coater-Granulator) from Glatt for processes that are uniform, reproducible and gentle on the product using fluid bed techniques.
Batch sizes from
5kg to 1.5t/batch
 

All-in-one
From demanding powder coating to simple drying. Whether granulation/ agglomeration, particle coating or pelletizing. Whether spraying from above (Top Spray), from below (Bottom Spray) or from the side (Tangential Spray): simply anything is possible with a GPCG.
In this way, you are just as flexible as your machine.

Glatt single pipe nozzle

Glatt single pipe nozzle


Unique technology

All GPCGs provide an optimum ratio of air volume flow to quantity of product used.
The conical pressure relief zone and the resulting reduced flow speed allow even very fine products to be processed.
At the centre of granulation is the legendary Glatt single pipe nozzle. This combines outstanding spray behaviour with optimum media delivery and easy cleaning.

GPCG 60
GPCG 60
 

Different bottom designs guarantee optimum inflow of the product.

The double-chamber filter system ensures that the process is uninterrupted even when cleaning the filter.
Glatt has been relying on vibrating material filters for over 40 years with very good reason. No system works more efficiently and more reliably. We offer different filter materials for different products and processes. Easy to change and, of course, with FDA certificate of conformity. (-> SC SuperClean®)
 

Double-chamber vibrating filter
Double-chamber vibrating filter
 

Simple handling
Both horizontal and vertical product flow can be realized with all sizes. Contained feed systems using gravity or suction can be provided.
The container is emptied by rotating it in the moving carriage (up to certain batch sizes). Dust-free tipping and feeding into the container on one lifting column.
Emptying can likewise be carried out from the side by means of suction or by gravity or - as the fastest and most effective method of all - vertically with the unique Glatt rotating bottom.

Glatt rotating bottom
Glatt rotating bottom
 

Different process inserts

Top Spray product container
for granulation, drying and powder coating. Large-area bottom for optimum throughflow of air and thus the shortest possible process times. Different bottom designs from the standard sieve bottom to the Glatt wedge wire bottom, which is suitable for CIP. The right configuration for every product and every process.
 

Top spray product container
Top spray product container
 

HS Wurster® insert

The patented Glatt HS Wurster® technology coats particles <2
m and works with unmatched efficiency (-> Fluid Bed Coating).

With the standard design, feed and discharge are carried out manually or, if required, automatically with the Total Containment design. Removable nozzles can be used in the process as can an SC SuperClean® design for the fully automatic cleaning of the insert.
HS Wurster® inserts can be used for batch sizes from 10
0g to 2.5t.
 

HS Wurster
HS Wurster
®
 

Rotor granulator
Glatt rotor systems are designed for the manufacture and coating of pellets and crystals (-> Pelletizing by Layering). A homogeneously dense product of ca. 5
m to 5mm is built up due to the high mechanical forces. RI rotor inserts can be used for batch sizes from 1kg to 300kg.
 

Rotorgranulator GRG 1400
GRG 1400
 

User-friendly control system
Glatt offers the customized EcoView and MegaView control systems with simple, logically designed operator guidances, clear process visualizations as well as detailed and informative process documentation. Qualification and Validation of our control systems are, of course, possible - right up to GAMP 4.
All control systems are designed in-house by Glatt based on hardware and software that has become established throughout the world.
Your advantages are long-term investment security, superiour plant availability, and immediate and rapid support.
 

Glatt EcoView control system
Glatt EcoView control system
 

The GPCGPRO design

The PRO Concept for more safety with less weight!

 - globally unique 1
2bar pressure shock resistance
 - contained design
 - new design and special materials for 50% less weight in comparison with conventional 1
0bar    systems
 - pneumatic sealing with Glatt-C flanges
 - no pressure relief ducts
 - no escape of hazardous materials in case of accident (-> Total Containment)
 - confirms to ATEX standards with CE labels or EC Manufacturer's Declarations (for partial    machines)
 - can be fitted through-the-wall - clean separation of production and equipment.
 - Maintenance and service work can be carried out on the work tower during production and without bringing maintenance personnel into the GMP area. Through-the-wall feature can be retrofitted.
 

Glatt fluid bed system  GPCG in through-the-wall design
Glatt fluid bed system
GPCG in through-the-wall design
 

Suitable for WIP/CIP
A PRO system is ready to meet any requirement, whether it be an effective WIP pre-cleaning system or a fully automatic, validatable CIP cleaning process. With the SC SuperClean® concept, Glatt is offering a patented technology, which sets the standard world-wide for the cleaning of fluid bed systems.
WIP/CIP racks, see (-> Cleaning Systems).

 

SC-SuperClean® filter housing
SC SuperClean® filter housing
 

The GPCGPLUS design

Glatt quality for 50 years with many plus points

 - proven safety standard with
2bar pressure relief
 - revised pneumatic sealing system for even more security using new Glatt-C flanges
 - can be fitted through-the-wall - clean separation of production and equipment.
 - Maintenance and service work can be carried out on the work tower during production and without bringing maintenance personnel into the GMP area. Through-the-wall feature can be retrofitted.
 - confirms to ATEX standards with CE labels or EC Manufacturer's Declarations (for partial     machines)
 - suitable for WIP: optimum cleaning with minimum cleaning times
 

Prinzip WIP-Reinigung
Principle of WIP cleaning

 

 

Process principles

Technical Processes

▶ Fluid Bed Coating
▶ Fluid Bed Granulation
▶ Fluid Bed Pelletizing
▶ Fluid Bed Dryingl

 

Process Principles

▶ Drying
▶ Agglomeration
    /Granulation
▶ Lipid/Hot melt coating

▶ Direct Pelletizing

▶ Pelletizing by Layering






































































































































































































 

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